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AI WireCut Expert Edition


AI WireCut Expert is one of the most easy to learn CAM system available in the market for CNC WireCut NC programming. Most of the AI WireCut Expert users are able to generate the correct NC code for machining within one to two hours after the installation of the system. What the users need to learn is typically 2 steps, the first step is the assignment of NC Setting to drawing objects to be wirecut, the second step is to output the NC by selecting the "Output NC" button. Once you setup your own knowledge-based, a NC program can be generated within a few clicks. For simplicity, the system eliminate the command prompt procedures whenever is possible.

AI WireCut Expert supports virtually any brand of wirecut machines in the market. The Post Processor Configuration feature allows you to redefine the Post Processor macro to suit any machines and virtually any requirements.

EH WireCut Expert provides the most comprehensive features to deal with almost any kind of machining requirements and applications. AI WireCut Expert is widely used in both the Mould and Die industries, the application range from the semi precision application such as general Press Tool and Plastic Molding fabrication to highly precision machining such as manufacturing of precision parts for lead frame tooling and IC mould etc.

The features supported by the system including the Die Cutting, Punch Cutting, Insert Cutting, Manual and Auto Single Block Cutting, Open Path Cutting, 4-Axis cutting, Advance Conic, Coreless cutting, Auto Wire Threading Cutting operation, Multiple Workpiece cutting, wirecut costing and many more. The software architectural of EH WireCut Expert is built based on easy to use, simply interface with comprehensive features and maximum flexibility concept. You can easily create the most complicated NC Program comprising all the die, punch, insert, single block, open path and 4-Axis cutting etc in a single NC operation.

AI WireCut Expert runs on top of the world most popular CAD platform: AutoCAD (version 2002 and above) and Bricscad (version 11 and above) software. It generates the NC code directly from the AutoCAD drawing with minimum or not modification is required. You can generate the NC code directly from drawing entities such as lines and arcs, circles, polylines, round blocks and etc. If there are duplicated and/or overlapping lines or arcs, zero length entities etc in the drawing profile, the system will automatically remove those entities that are not required. To modify the profile after you have generating the NC code is extremely easy, what you need to do is simply modify the profile and re-generate the NC.

Cutting Method:
  • Die Cutting
  • Punch Cutting
  • Insert Cutting
  • Open Path Cutting

Cutting Approach:

  • Linear
  • Circular
  • At Selected Point
  • Under Cut
  • Oil Groove
  • Cut from Outside

Advance Conic:

  • Offset Only
  • Taper Only
  • Offset and Taper
  • Constant Radius
  • Un-constant Radius
  • Specify Radius
  • Constant Radius/Taper

General Cutting Setting:

  • Auto In Fillet
  • Auto Out Fillet
  • Corner Under Cut
  • Pre-Stop
  • Over Cut
  • Circle Cut Angle
  • Multi Cutting Direction for Circle

Punch Cutting Setting:

  • Holding Length
  • Holding Height
  • Multi Approach Cutting

Contour Selection Method:
  • Auto Selection
  • Manual Selection

Object Selection Method:

  • Manual
  • Same Circles
  • Auto Detection

Other setting:

  • Auto Offset Direction
  • Taper Cutting Control
  • Advance Cutting/Condition Setting
  • Support Up to 20 Cuts

Advance Cutting Method:

  • Coreless Cutting
  • 4-Axis Single Block
  • Single Block

NC Output Setting:

  • User Defined Origin
  • Auto Wirecut Costing
  • Auto Wire Threading
  • Die Reverse Cutting

NC Simulation Setting:

  • Single Block
  • Stop At M00/M01
  • Show Taper Contour
  • Check Small Radius
  • Ignore UV Code
  • Delay Speed

Advance Feature:

  • Preferences
  • Password Protection for NC Setting

Screen Shots


The all in one NC Setting Page. Eliminate the complicated multiple dialog setting.


After NC Setting, you will automatically brought to this page to output the NC program.


The NC Program and NC Simulation Page.


The Preferences and Options Page.


The advance Post Processor Editor Page.

Other than the above listed features, EH WireCut Expert also comes with many more features to increase the flexibility of the system. There are also a list of drawing tools to improve the productivity when preparing drawing for NC Proamming. These features including the following:

NC Editing Tools:

  • Continue Previous Job
  • Edit NC Setting
  • Skip and Un-skip Profile
  • Define Rapid Line
  • Add Break Point for Inplace NC Editing

Drawing Editing Tools:

  • Involute Gear Creating
  • Motor Gear Creating
  • Auto Profile Fillet
  • Auto Profile Recess
  • Auto Join
  • Single Join
  • Flatten Entity to Z0

System Requirements:
AutoCad 2002 and above/Bricscad v11 and above
Pentium III CPU or Above
64MB RAM Minimum
128MB RAM Recommended

Brochures
  • Autocad Menu 2000-2002   Size: 132 KB   [download]
  • Autocad Menu 2004-2005-2006   Size: 125 KB   [download]
  • Autocad Menu 2007-2008-2009   Size: 138 KB   [download]
  • Autocad Menu Reload guide   Size: 334 KB   [download]
  • Team Viewer   Size: 2.71 MB   [download]
  • Dongle Driver v7.5.1   Size: 1.74 MB   [download]
  • AI Wirecut Installation Manual   Size: 699 KB   [download]
  • EH Wirecut Installation Manual   Size: 528 KB   [download]
  • SDNC Installer   Size: 462 KB   [download]
  • SDNC User Guide   Size: 338 KB   [download]
  • Dongle Driver v7.3.2   Size: 8.20 MB   [download]